Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual Page 88
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MAX200 Instruction Manual 4-23
14
OPERATION
Set plasma gas inlet pressure to 120 psi (8.3 bar)
Set shield gas inlet pressure to 90 psi (6.2 bar)
Note: Maximum piercing thickness 3/8-inch (10 mm) and IHS recommended.
If leads are greater than 50 feet, increase TEST pressure 5 psi for every extra 50 feet of torch lead length.
* Production cutting above 3/8 inch (10 mm) not recommended.
Shield
Gas
Pressure
Material
Thickness
Arc
Voltage
Setting
Approx.
Motion
Delay Time
Test
(psi)
Run
(psi)
(psi) (Inches) (Inches) (mm) (Volts) (ipm) (mm/min) (sec)
1/8 3/32 2.5
130 50 1260 0.0
3/16
1/8 3
135 40 1060 0.5
1/4
1/8 3
140 35 890 0.5
3/8
1/8 3
140 30 750 0.5
1/2
1/8 3
145 25 630 *
Shield
Gas
Pressure
Material
Thickness
Arc
Voltage
Setting
Approx.
Motion
Delay Time
Test
(bar)
Run
(bar)
(bar) (mm) (mm) (Inches) (Volts) (mm/min) (ipm) (sec)
3
2.5 3/32
130 1260 50 0.0
5
3 1/8
135 1060 40 0.5
6
3 1/8
140 890 35 0.5
10
3 1/8
140 750 30 0.5
12
3 1/8
145 630 25 *
English
Plasma
Gas
Flowrate
(SCFH)
Plasma Gas
Pressure
Shield
Gas
Flowrate
(SCFH)
Torch-to-Work
Distance Travel Speed
20 32-36 56-60 270 60
Torch-to-Work
Distance Travel Speed
Metric
Plasma
Gas
Flowrate
(l/min)
Plasma Gas
Pressure
Shield
Gas
Flowrate
(l/min)
4.09 2.2-2.5 3.9-4.1 127
Stainless Steel – Above Water
100 amps
•
H35 Plasma / N
2
Shield
This gas combination gives good cut speed, but may result in severe dross. Some surface nitriting and
surface oxidation of alloying elements can occur.
WARNING
Do not use water muffler when
cutting with argon-hydrogen!
020448
Shield
020611
Nozzle
120837
Retaining cap
020415
Electrode
020607
Swirl ring
- Machine Torch 1
- Plasma Arc 1
- Cutting System 1
- 800980 Rev 11 to 12 4
- Instruction Manual 6
- Hypertherm Plasma Systems i 8
- WARRANTY 9
- TABLE OF CONTENTS 10
- MAX200 Instruction Manual iii 10
- MAX200 Instruction Manual v 12
- Section 1 13
- ELECTRIC SHOCK CAN KILL 15
- Hypertherm Plasma Systems 1-3 15
- 1-6 Hypertherm Plasma Systems 18
- WARNING LABEL 18
- Section 1a 19
- SÉCURITÉ 19
- MISE À LA MASSE ET À LA TERRE 22
- Étiquette de sécurité 24
- Section 2 25
- SPECIFICATIONS 25
- Product Specifications 26
- MAX200 Instruction Manual 2-3 27
- CE Power Supplies 27
- 2-4 MAX200 Instruction Manual 28
- MAX200 Machine Torch 28
- Section 3 29
- Upon Receipt 30
- Pre-Installation 31
- Air Supply 32
- MAX200 Instruction Manual 3-5 33
- Additional Air Filtration 33
- Gas Supply 33
- Torch Coolant Requirements 34
- Power Supply Placement 35
- Routing the Torch Lead 35
- Power Requirements 36
- MAX200 Instruction Manual 3-9 37
- PRIMARY, 3 PHASE 40
- AC POWER CABLE 40
- Connect the Air and Gas Hoses 41
- Plasma Gas 43
- Supply Hose 43
- Shield Gas 43
- Grounding 44
- Remote Switch 48
- Assembly 48
- Machine Interface 48
- Cable (Fig. 3-10) 48
- Part No. Length 49
- Part No 60
- Adjust the Torch Position 64
- Section 4 66
- OPERATION 66
- Front Panel Controls 67
- MAX200 Instruction Manual 4-3 68
- Pre-operation 69
- Operation 69
- Operating Tips 70
- 4-6 MAX200 Instruction Manual 71
- MAX200 Instruction Manual 4-7 72
- Cutting Techniques 72
- 4-8 MAX200 Instruction Manual 73
- MAX200 Instruction Manual 4-9 74
- Cut Charts 75
- Do not use water muffler when 88
- 49-51 50-52 50 90 90 96
- 3.4-3.5 3.4-3.6 3.4 6.2 6.2 96
- 49-51 50-52 50 120 120 97
- 3.4-3.5 3.4-3.6 3.4 8.3 8.3 97
- 3/8 inch (10 mm) 100
- Water Tube 111
- Section 5 112
- MAINTENANCE 112
- Routine Maintenance 113
- Troubleshooting 113
- MAX200 Instruction Manual 5-3 114
- 5-4 MAX200 Instruction Manual 115
- MAX200 Instruction Manual 5-5 116
- 5-6 MAX200 Instruction Manual 117
- Replacement 117
- MAX200 Instruction Manual 5-7 118
- 5-8 MAX200 Instruction Manual 119
- Section 6 120
- PARTS LIST 120
- 6-2 MAX200 Instruction Manual 121
- MAX200 Instruction Manual 6-3 122
- 6-4 MAX200 Instruction Manual 123
- MAX200 Instruction Manual 6-5 124
- 6-6 MAX200 Instruction Manual 125
- MAX200 Instruction Manual 6-7 126
- 6-8 MAX200 Instruction Manual 127
- MAX200 Instruction Manual 6-9 128
- Recommended Spare Parts 135
- Machine Torch and Torch Leads 136
- Consumable Configurations 138
- Consumable Parts Kits 139
- Sleeve (Standard) 140
- Sleeve (Optional) 141
- Machine Torch Lead Assemblies 143
- Section 7 148
- WIRING DIAGRAMS 148
- Introduction 148
- Wiring Diagram Symbols 148
- 7-2 MAX200 Instruction Manual 149
- Torch Symbols 150
- 013179 013-2-179 013179B1 151
- N/A MAX200 1 OF 9 151
- BC 5-9-96 151
- 013179 013-2-179 013179B2 152
- N/A MAX200 2 OF 9 152
- POWER DISTRIBUTION 153
- PCB ASSY: 041534 153
- 013179 013-2-179 013179B4 154
- N/A MAX200 4 OF 9 154
- 013179 013-2-179 013179B5 155
- N/A MAX200 5 OF 9 155
- 013179 013-2-179 013179B6 156
- N/A MAX200 6 OF 9 156
- ELEC/GAS SCHEM: MAX200 157
- WIRED FOR 415 VAC 158
- 380-415/50 CE 158
- 013179 013-2-179 013179B9 159
- ITEM NO 160
- Appendix A 161
- Appendix B 170
- PROPYLENE GLYCOL SAFETY DATA 170
- BENZOTRIAZOLE SAFETY DATA 170
- Appendix C 180
- AERATION MANIFOLD 180
- Appendix D 182
- Power Cable 184
- Connect power cable 184
- 010297 REVA 185
- MAX200 Instruction Manual d-5 186
- Line Disconnect Switch 186
- EMI Filter Parts List 187
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