Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual Page 185
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010297 REVA
CAUTION
Fill Coolant Reservoir
with Hypertherm Coolant
!
Hypertherm Nr. 028393
Liquide De Refroidisseur
Remplir Le Reservoir Avec
ATTENTION
!
010177 REVA
Part No. 028393
CAUTION
AVERTISSEMENT
WARNING
RH PEY
ON
l
-TRANSFORMER
-COOLANT LEVEL
-SHIELD GAS/CAP
-PLASMA GAS
-COOLANT TEMP
-COOLANT FLOW
0
REHT
R
M
OFF
0
DC ON
AMPS
2
0
POWER
MACHINE DELAY
3
6 SEC
0
-INTERLOCK
STATUS
TEST
RUN
PLASMA
100
60
40
20
O
Z
E
R
80
GAS
SHIELD
40
20
Z
E
R
O
80
60
100
CAUTION
d-4 MAX200 Instruction Manual
15
APPENDIX D – ELECTROMAGNETIC COMPABILITY (EMC)
2. Unscrew the four filter cover screws and remove cover to access input voltage connections at TB1
(see Figure d-2).
3. Insert the power cable through the strain relief (see Figure d-1).
4. Connect leads L1 to U, L2 to V, and L3 to W terminals of TB1 (see Figure d-3). Ensure that all connections are
tight to avoid excessive heating.
5. Connect the ground lead to terminal marked PE at TB1 (see Figure d-3).
Figure d-2 MAX200 Power Supply with EMI Filter Cover Off – Top View
TB1
Filter
- Machine Torch 1
- Plasma Arc 1
- Cutting System 1
- 800980 Rev 11 to 12 4
- Instruction Manual 6
- Hypertherm Plasma Systems i 8
- WARRANTY 9
- TABLE OF CONTENTS 10
- MAX200 Instruction Manual iii 10
- MAX200 Instruction Manual v 12
- Section 1 13
- ELECTRIC SHOCK CAN KILL 15
- Hypertherm Plasma Systems 1-3 15
- 1-6 Hypertherm Plasma Systems 18
- WARNING LABEL 18
- Section 1a 19
- SÉCURITÉ 19
- MISE À LA MASSE ET À LA TERRE 22
- Étiquette de sécurité 24
- Section 2 25
- SPECIFICATIONS 25
- Product Specifications 26
- MAX200 Instruction Manual 2-3 27
- CE Power Supplies 27
- 2-4 MAX200 Instruction Manual 28
- MAX200 Machine Torch 28
- Section 3 29
- Upon Receipt 30
- Pre-Installation 31
- Air Supply 32
- MAX200 Instruction Manual 3-5 33
- Additional Air Filtration 33
- Gas Supply 33
- Torch Coolant Requirements 34
- Power Supply Placement 35
- Routing the Torch Lead 35
- Power Requirements 36
- MAX200 Instruction Manual 3-9 37
- PRIMARY, 3 PHASE 40
- AC POWER CABLE 40
- Connect the Air and Gas Hoses 41
- Plasma Gas 43
- Supply Hose 43
- Shield Gas 43
- Grounding 44
- Remote Switch 48
- Assembly 48
- Machine Interface 48
- Cable (Fig. 3-10) 48
- Part No. Length 49
- Part No 60
- Adjust the Torch Position 64
- Section 4 66
- OPERATION 66
- Front Panel Controls 67
- MAX200 Instruction Manual 4-3 68
- Pre-operation 69
- Operation 69
- Operating Tips 70
- 4-6 MAX200 Instruction Manual 71
- MAX200 Instruction Manual 4-7 72
- Cutting Techniques 72
- 4-8 MAX200 Instruction Manual 73
- MAX200 Instruction Manual 4-9 74
- Cut Charts 75
- Do not use water muffler when 88
- 49-51 50-52 50 90 90 96
- 3.4-3.5 3.4-3.6 3.4 6.2 6.2 96
- 49-51 50-52 50 120 120 97
- 3.4-3.5 3.4-3.6 3.4 8.3 8.3 97
- 3/8 inch (10 mm) 100
- Water Tube 111
- Section 5 112
- MAINTENANCE 112
- Routine Maintenance 113
- Troubleshooting 113
- MAX200 Instruction Manual 5-3 114
- 5-4 MAX200 Instruction Manual 115
- MAX200 Instruction Manual 5-5 116
- 5-6 MAX200 Instruction Manual 117
- Replacement 117
- MAX200 Instruction Manual 5-7 118
- 5-8 MAX200 Instruction Manual 119
- Section 6 120
- PARTS LIST 120
- 6-2 MAX200 Instruction Manual 121
- MAX200 Instruction Manual 6-3 122
- 6-4 MAX200 Instruction Manual 123
- MAX200 Instruction Manual 6-5 124
- 6-6 MAX200 Instruction Manual 125
- MAX200 Instruction Manual 6-7 126
- 6-8 MAX200 Instruction Manual 127
- MAX200 Instruction Manual 6-9 128
- Recommended Spare Parts 135
- Machine Torch and Torch Leads 136
- Consumable Configurations 138
- Consumable Parts Kits 139
- Sleeve (Standard) 140
- Sleeve (Optional) 141
- Machine Torch Lead Assemblies 143
- Section 7 148
- WIRING DIAGRAMS 148
- Introduction 148
- Wiring Diagram Symbols 148
- 7-2 MAX200 Instruction Manual 149
- Torch Symbols 150
- 013179 013-2-179 013179B1 151
- N/A MAX200 1 OF 9 151
- BC 5-9-96 151
- 013179 013-2-179 013179B2 152
- N/A MAX200 2 OF 9 152
- POWER DISTRIBUTION 153
- PCB ASSY: 041534 153
- 013179 013-2-179 013179B4 154
- N/A MAX200 4 OF 9 154
- 013179 013-2-179 013179B5 155
- N/A MAX200 5 OF 9 155
- 013179 013-2-179 013179B6 156
- N/A MAX200 6 OF 9 156
- ELEC/GAS SCHEM: MAX200 157
- WIRED FOR 415 VAC 158
- 380-415/50 CE 158
- 013179 013-2-179 013179B9 159
- ITEM NO 160
- Appendix A 161
- Appendix B 170
- PROPYLENE GLYCOL SAFETY DATA 170
- BENZOTRIAZOLE SAFETY DATA 170
- Appendix C 180
- AERATION MANIFOLD 180
- Appendix D 182
- Power Cable 184
- Connect power cable 184
- 010297 REVA 185
- MAX200 Instruction Manual d-5 186
- Line Disconnect Switch 186
- EMI Filter Parts List 187
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