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MAX200 Machine Torch Plasma Arc Cutting System
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Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual Page 48
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3-20
M
A
X200
Instruction Manual
14
SETUP
Figure 3-9
Machine T
orch System Interconnection Diagram without THC Option
Remote Switch
Assembly
Machine Interface
Cable (Fig. 3-10)
1
2
...
43
44
45
46
47
48
49
50
51
52
53
...
186
187
Machine Torch
1
Plasma Arc
1
Cutting System
1
800980 Rev 11 to 12
4
Instruction Manual
6
Hypertherm Plasma Systems i
8
WARRANTY
9
TABLE OF CONTENTS
10
MAX200 Instruction Manual iii
10
MAX200 Instruction Manual v
12
Section 1
13
ELECTRIC SHOCK CAN KILL
15
Hypertherm Plasma Systems 1-3
15
1-6 Hypertherm Plasma Systems
18
WARNING LABEL
18
Section 1a
19
SÉCURITÉ
19
MISE À LA MASSE ET À LA TERRE
22
Étiquette de sécurité
24
Section 2
25
SPECIFICATIONS
25
Product Specifications
26
MAX200 Instruction Manual 2-3
27
CE Power Supplies
27
2-4 MAX200 Instruction Manual
28
MAX200 Machine Torch
28
Section 3
29
Upon Receipt
30
Pre-Installation
31
Air Supply
32
MAX200 Instruction Manual 3-5
33
Additional Air Filtration
33
Gas Supply
33
Torch Coolant Requirements
34
Power Supply Placement
35
Routing the Torch Lead
35
Power Requirements
36
MAX200 Instruction Manual 3-9
37
PRIMARY, 3 PHASE
40
AC POWER CABLE
40
Connect the Air and Gas Hoses
41
Plasma Gas
43
Supply Hose
43
Shield Gas
43
Grounding
44
Remote Switch
48
Assembly
48
Machine Interface
48
Cable (Fig. 3-10)
48
Part No. Length
49
Part No
60
Adjust the Torch Position
64
Section 4
66
OPERATION
66
Front Panel Controls
67
MAX200 Instruction Manual 4-3
68
Pre-operation
69
Operation
69
Operating Tips
70
4-6 MAX200 Instruction Manual
71
MAX200 Instruction Manual 4-7
72
Cutting Techniques
72
4-8 MAX200 Instruction Manual
73
MAX200 Instruction Manual 4-9
74
Cut Charts
75
Do not use water muffler when
88
49-51 50-52 50 90 90
96
3.4-3.5 3.4-3.6 3.4 6.2 6.2
96
49-51 50-52 50 120 120
97
3.4-3.5 3.4-3.6 3.4 8.3 8.3
97
3/8 inch (10 mm)
100
Water Tube
111
Section 5
112
MAINTENANCE
112
Routine Maintenance
113
Troubleshooting
113
MAX200 Instruction Manual 5-3
114
5-4 MAX200 Instruction Manual
115
MAX200 Instruction Manual 5-5
116
5-6 MAX200 Instruction Manual
117
Replacement
117
MAX200 Instruction Manual 5-7
118
5-8 MAX200 Instruction Manual
119
Section 6
120
PARTS LIST
120
6-2 MAX200 Instruction Manual
121
MAX200 Instruction Manual 6-3
122
6-4 MAX200 Instruction Manual
123
MAX200 Instruction Manual 6-5
124
6-6 MAX200 Instruction Manual
125
MAX200 Instruction Manual 6-7
126
6-8 MAX200 Instruction Manual
127
MAX200 Instruction Manual 6-9
128
Recommended Spare Parts
135
Machine Torch and Torch Leads
136
Consumable Configurations
138
Consumable Parts Kits
139
Sleeve (Standard)
140
Sleeve (Optional)
141
Machine Torch Lead Assemblies
143
Section 7
148
WIRING DIAGRAMS
148
Introduction
148
Wiring Diagram Symbols
148
7-2 MAX200 Instruction Manual
149
Torch Symbols
150
013179 013-2-179 013179B1
151
N/A MAX200 1 OF 9
151
BC 5-9-96
151
013179 013-2-179 013179B2
152
N/A MAX200 2 OF 9
152
POWER DISTRIBUTION
153
PCB ASSY: 041534
153
013179 013-2-179 013179B4
154
N/A MAX200 4 OF 9
154
013179 013-2-179 013179B5
155
N/A MAX200 5 OF 9
155
013179 013-2-179 013179B6
156
N/A MAX200 6 OF 9
156
ELEC/GAS SCHEM: MAX200
157
WIRED FOR 415 VAC
158
380-415/50 CE
158
013179 013-2-179 013179B9
159
ITEM NO
160
Appendix A
161
Appendix B
170
PROPYLENE GLYCOL SAFETY DATA
170
BENZOTRIAZOLE SAFETY DATA
170
Appendix C
180
AERATION MANIFOLD
180
Appendix D
182
Power Cable
184
Connect power cable
184
010297 REVA
185
MAX200 Instruction Manual d-5
186
Line Disconnect Switch
186
EMI Filter Parts List
187
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