Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual Page 126
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MAX200 Instruction Manual 6-7
15
PARTS LIST
Part
Item
Number Description Designator Qty.
*
,
** P/O Power Supply Assy
1 029359 Linkboard SA (240/480V models only) LB1 1
2 014079 Trans, control, 208/240/480V, 1Ø, 60 Hz T1 1
014081 Trans, control, 220/380/400/415V, 3Ø, 50 Hz T1 1
014083 Trans, control, 600V, 3Ø, 60 Hz T1 1
014101 Trans, control, 200V, 3Ø, 60 Hz T1 1
3 014080 Inductor, 4 mh, 100 Amps, DC L1 1
4 014078 Trans, 30 kw, 240/480V, 3Ø, 60 Hz T2 1
014088 Trans, 30 kw, 220/380/400/415V, 3Ø, 50 Hz T2 1
014082 Trans, 30 kw, 600V, 3Ø, 60 Hz T2 1
014097 Trans, 30 kw, 208V, 3Ø, 60 Hz T2 1
014100 Trans, 30 kw, 200V, 3Ø, 60 Hz T2 1
◊5 005102 Thermostat, 160°C, 6 Amp TS1 1
029314 P/O Plasma Gas Supply SA
6 006014 Valve, solenoid V3 1
7 006014 Valve, solenoid V1 1
8 005235 Switch, pressure, 0-90 psi PS1 1
9 006014 Valve, solenoid V9 1
10 005239 Switch, pressure, 0-90 psi PS4 1
11 129118 Chopper SA, CH130 CE/LVD CH1 1
005199 Switch, temperature 82° C TSW1 1
*
,
** P/O Power Supply Assy
12 041534 PCB, power distribution PCB6 1
008322 Fuse, Amp., 250 VAC 1
◊ Connector to thermostat is shown. Thermostat is in transformer.
* Power Supplies with THC – 073020, 073021, 073022, 073023, 073024 and 073213 (CE)
** Power Supplies without THC – 073002, 073003, 073004, 073005, 073026 and 073200 (CE)
- Machine Torch 1
- Plasma Arc 1
- Cutting System 1
- 800980 Rev 11 to 12 4
- Instruction Manual 6
- Hypertherm Plasma Systems i 8
- WARRANTY 9
- TABLE OF CONTENTS 10
- MAX200 Instruction Manual iii 10
- MAX200 Instruction Manual v 12
- Section 1 13
- ELECTRIC SHOCK CAN KILL 15
- Hypertherm Plasma Systems 1-3 15
- 1-6 Hypertherm Plasma Systems 18
- WARNING LABEL 18
- Section 1a 19
- SÉCURITÉ 19
- MISE À LA MASSE ET À LA TERRE 22
- Étiquette de sécurité 24
- Section 2 25
- SPECIFICATIONS 25
- Product Specifications 26
- MAX200 Instruction Manual 2-3 27
- CE Power Supplies 27
- 2-4 MAX200 Instruction Manual 28
- MAX200 Machine Torch 28
- Section 3 29
- Upon Receipt 30
- Pre-Installation 31
- Air Supply 32
- MAX200 Instruction Manual 3-5 33
- Additional Air Filtration 33
- Gas Supply 33
- Torch Coolant Requirements 34
- Power Supply Placement 35
- Routing the Torch Lead 35
- Power Requirements 36
- MAX200 Instruction Manual 3-9 37
- PRIMARY, 3 PHASE 40
- AC POWER CABLE 40
- Connect the Air and Gas Hoses 41
- Plasma Gas 43
- Supply Hose 43
- Shield Gas 43
- Grounding 44
- Remote Switch 48
- Assembly 48
- Machine Interface 48
- Cable (Fig. 3-10) 48
- Part No. Length 49
- Part No 60
- Adjust the Torch Position 64
- Section 4 66
- OPERATION 66
- Front Panel Controls 67
- MAX200 Instruction Manual 4-3 68
- Pre-operation 69
- Operation 69
- Operating Tips 70
- 4-6 MAX200 Instruction Manual 71
- MAX200 Instruction Manual 4-7 72
- Cutting Techniques 72
- 4-8 MAX200 Instruction Manual 73
- MAX200 Instruction Manual 4-9 74
- Cut Charts 75
- Do not use water muffler when 88
- 49-51 50-52 50 90 90 96
- 3.4-3.5 3.4-3.6 3.4 6.2 6.2 96
- 49-51 50-52 50 120 120 97
- 3.4-3.5 3.4-3.6 3.4 8.3 8.3 97
- 3/8 inch (10 mm) 100
- Water Tube 111
- Section 5 112
- MAINTENANCE 112
- Routine Maintenance 113
- Troubleshooting 113
- MAX200 Instruction Manual 5-3 114
- 5-4 MAX200 Instruction Manual 115
- MAX200 Instruction Manual 5-5 116
- 5-6 MAX200 Instruction Manual 117
- Replacement 117
- MAX200 Instruction Manual 5-7 118
- 5-8 MAX200 Instruction Manual 119
- Section 6 120
- PARTS LIST 120
- 6-2 MAX200 Instruction Manual 121
- MAX200 Instruction Manual 6-3 122
- 6-4 MAX200 Instruction Manual 123
- MAX200 Instruction Manual 6-5 124
- 6-6 MAX200 Instruction Manual 125
- MAX200 Instruction Manual 6-7 126
- 6-8 MAX200 Instruction Manual 127
- MAX200 Instruction Manual 6-9 128
- Recommended Spare Parts 135
- Machine Torch and Torch Leads 136
- Consumable Configurations 138
- Consumable Parts Kits 139
- Sleeve (Standard) 140
- Sleeve (Optional) 141
- Machine Torch Lead Assemblies 143
- Section 7 148
- WIRING DIAGRAMS 148
- Introduction 148
- Wiring Diagram Symbols 148
- 7-2 MAX200 Instruction Manual 149
- Torch Symbols 150
- 013179 013-2-179 013179B1 151
- N/A MAX200 1 OF 9 151
- BC 5-9-96 151
- 013179 013-2-179 013179B2 152
- N/A MAX200 2 OF 9 152
- POWER DISTRIBUTION 153
- PCB ASSY: 041534 153
- 013179 013-2-179 013179B4 154
- N/A MAX200 4 OF 9 154
- 013179 013-2-179 013179B5 155
- N/A MAX200 5 OF 9 155
- 013179 013-2-179 013179B6 156
- N/A MAX200 6 OF 9 156
- ELEC/GAS SCHEM: MAX200 157
- WIRED FOR 415 VAC 158
- 380-415/50 CE 158
- 013179 013-2-179 013179B9 159
- ITEM NO 160
- Appendix A 161
- Appendix B 170
- PROPYLENE GLYCOL SAFETY DATA 170
- BENZOTRIAZOLE SAFETY DATA 170
- Appendix C 180
- AERATION MANIFOLD 180
- Appendix D 182
- Power Cable 184
- Connect power cable 184
- 010297 REVA 185
- MAX200 Instruction Manual d-5 186
- Line Disconnect Switch 186
- EMI Filter Parts List 187
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