Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual Page 153
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F1
H1
9
2
M1
106
PL21
2
1
BLK
V7
PL19
106
REC5
WHT
107
107
1
23
2311
RED
RED/BLK
RED
RED/BLK
PB1
4
3
PB2
1
2
4
PL2
3
4
REC2
3
7
8
7 8
RED/BLK
RED/BLK
RED
M2
CH1
T2
12 15 16
26
25
2019
HX1
RED/BLK
RED/BLK
RED
RED
M4
M3
CH2
M5 M6
1 2
REC31
PL31
24
27
28
24 27 28
6
RED
5
3231 35
RED/BLK
M8
M7
RED
36 12
2A
1A
6 5 10
2-B4
A
6 5 13 24
REC1
ORN
240 VAC
115 VAC
PL1
24 VAC
20
YEL
YEL
RED
ORN
RED
16
21
18
17
19
PS2
19151611 1278421 3
RED34
Machine
Remote
STOP
3
98
99 WHT
RED
4
10
9
2
RED
WHT
PB1
PB2
1
35
13
16
WHT
RED
WHT
51
50
53
WHT
RED
RED
1 2
REC22
PL22
TS1
REC23
PL23
1 2
NO
LS1
COM
31322324 2930333436 3527 2820
116
REC25
PL25
WHT
FS1
54
52
55
RED
WHT
WHT
58
59
115
RED
TWH
RED
NO COM
PS1
REC24
PL24
2
1
1
TS2
RED
123
179
178
RED
WHT
121
122
120
RED
WHT
WHT
2
NO COM
PS3
X1
X2
LT1
5-C4
L
4-B4
M
2-B2
B
RED/BLK
RED/BLK
RED/BLK
RED
RED
RED
30
2B
1B
14 13
29
132
131
1718 22 21
RED/BLK
RED/BLK
RED
RED
30
133
134
26 25
88
89
29 34 33
REC4
8
7
5
6
4
3
2
1
4-B3
H
6-C4
J
5691014 131821 22 1726 25
REC3
81
80
119
118
WHT
RED
RED
WHT
82
83
72
73
RED
WHT
RED
WHT
76
77
11
12
RED
WHT
RED
WHT
PL3
V4
4-D3
G
PL1.4
8
7
023354
1
6
5
4
3
2
REC1
REC2
D4
RN1A
11
6
LED2
8
7
5
RN1H
LED1
RN1G
RN1F
RN1E
U1D
10
9
12
4
3
1
RN1C
RN1D
LED3
RN1B
U1C
14
U1B
13
16
4
D1
1
2
D2
3
D3
5
6
7
2
2
1
LED4
RN2B
LED5
RN2A
RN2F
16
U1A
15
U2A
15
6
5
8
7
RN2H
LED6
RN2E
RN2G
LED7
U2C
12
11
U2D
10
9
11
9
10
8
D7
12
14
D6
D5
13
6-C2
K
ASSY: 041536
PCB: 041535
2-D2
U
15 RED
SHEET
SHEET
SHEET
SHEET
SHEET
SHEET
SHEET
SHEET
SHEET
013179 013-2-179 013179B3
ELEC/GAS SCHEM: MAX200
N/A MAX200 3 OF 9
BC 5-9-96
NECESSARY WITH CHAMFER OR RADIUS .015.
MATERIAL
THIS DRAWING AND ALL INFORMATION
FROM HYPERTHERM, INC.
FOR MANUFACTURING OR FABRICATION
CONTAINED THEREON IS CONSIDERED
PROPRIETARY AND MAY NOT BE USED
PURPOSES WITHOUT PERMISSION
ANGULAR ±.5∞
SHARP EDGES. BREAK SHARP EDGES IF
PART MUST BE FREE OF BURRS AND
2 PL DECIMAL ±.01
FRACTIONS ±1/64
3 PL DECIMAL ±.005
DIMENSIONS ARE IN INCHES.
UNLESS OTHERWISE SPECIFIED:
TOLERANCES ARE:
CHECKED BY
APP. BY DATE
DATE
DRAWN BY DATE
Box-5010 Hanover, NH 03755-5010 603/643-3441
SCALE MODEL SHEET
DRAWING NO.
DESCRIPTION
FILE NAME
A
1
A
B
C
D
4 3 2 1
D
C
B
234
ITEM NO.
V
13
14
CR2
4
13
12
8
14
9
5
1
MOV2
11
12
7
4
8
10
6
2
3
CR1
9
1
5
J1
3
2
CR3
1
J2
C9
MOV3
C8
R3
D9
R1
H2
H3
F2
F3
MOV1
IN
1
3
+
2
-
4
3
1
GND
U1
R2
2
OUT
D8
H4
F4
CR7
55
+
8
1
+
8
1
CR4
3
4
6
CR5
3
4
6
55
+
8
1
+
8
1
CR6
3
4
6
3
4
6
CR9
5
+
8
1
+
1
8
4
CR8
3
6
3
6
5
5
8
1
+
CR10
4
3
6
4
U
POWER DISTRIBUTION
PCB ASSY: 041534
- Machine Torch 1
- Plasma Arc 1
- Cutting System 1
- 800980 Rev 11 to 12 4
- Instruction Manual 6
- Hypertherm Plasma Systems i 8
- WARRANTY 9
- TABLE OF CONTENTS 10
- MAX200 Instruction Manual iii 10
- MAX200 Instruction Manual v 12
- Section 1 13
- ELECTRIC SHOCK CAN KILL 15
- Hypertherm Plasma Systems 1-3 15
- 1-6 Hypertherm Plasma Systems 18
- WARNING LABEL 18
- Section 1a 19
- SÉCURITÉ 19
- MISE À LA MASSE ET À LA TERRE 22
- Étiquette de sécurité 24
- Section 2 25
- SPECIFICATIONS 25
- Product Specifications 26
- MAX200 Instruction Manual 2-3 27
- CE Power Supplies 27
- 2-4 MAX200 Instruction Manual 28
- MAX200 Machine Torch 28
- Section 3 29
- Upon Receipt 30
- Pre-Installation 31
- Air Supply 32
- MAX200 Instruction Manual 3-5 33
- Additional Air Filtration 33
- Gas Supply 33
- Torch Coolant Requirements 34
- Power Supply Placement 35
- Routing the Torch Lead 35
- Power Requirements 36
- MAX200 Instruction Manual 3-9 37
- PRIMARY, 3 PHASE 40
- AC POWER CABLE 40
- Connect the Air and Gas Hoses 41
- Plasma Gas 43
- Supply Hose 43
- Shield Gas 43
- Grounding 44
- Remote Switch 48
- Assembly 48
- Machine Interface 48
- Cable (Fig. 3-10) 48
- Part No. Length 49
- Part No 60
- Adjust the Torch Position 64
- Section 4 66
- OPERATION 66
- Front Panel Controls 67
- MAX200 Instruction Manual 4-3 68
- Pre-operation 69
- Operation 69
- Operating Tips 70
- 4-6 MAX200 Instruction Manual 71
- MAX200 Instruction Manual 4-7 72
- Cutting Techniques 72
- 4-8 MAX200 Instruction Manual 73
- MAX200 Instruction Manual 4-9 74
- Cut Charts 75
- Do not use water muffler when 88
- 49-51 50-52 50 90 90 96
- 3.4-3.5 3.4-3.6 3.4 6.2 6.2 96
- 49-51 50-52 50 120 120 97
- 3.4-3.5 3.4-3.6 3.4 8.3 8.3 97
- 3/8 inch (10 mm) 100
- Water Tube 111
- Section 5 112
- MAINTENANCE 112
- Routine Maintenance 113
- Troubleshooting 113
- MAX200 Instruction Manual 5-3 114
- 5-4 MAX200 Instruction Manual 115
- MAX200 Instruction Manual 5-5 116
- 5-6 MAX200 Instruction Manual 117
- Replacement 117
- MAX200 Instruction Manual 5-7 118
- 5-8 MAX200 Instruction Manual 119
- Section 6 120
- PARTS LIST 120
- 6-2 MAX200 Instruction Manual 121
- MAX200 Instruction Manual 6-3 122
- 6-4 MAX200 Instruction Manual 123
- MAX200 Instruction Manual 6-5 124
- 6-6 MAX200 Instruction Manual 125
- MAX200 Instruction Manual 6-7 126
- 6-8 MAX200 Instruction Manual 127
- MAX200 Instruction Manual 6-9 128
- Recommended Spare Parts 135
- Machine Torch and Torch Leads 136
- Consumable Configurations 138
- Consumable Parts Kits 139
- Sleeve (Standard) 140
- Sleeve (Optional) 141
- Machine Torch Lead Assemblies 143
- Section 7 148
- WIRING DIAGRAMS 148
- Introduction 148
- Wiring Diagram Symbols 148
- 7-2 MAX200 Instruction Manual 149
- Torch Symbols 150
- 013179 013-2-179 013179B1 151
- N/A MAX200 1 OF 9 151
- BC 5-9-96 151
- 013179 013-2-179 013179B2 152
- N/A MAX200 2 OF 9 152
- POWER DISTRIBUTION 153
- PCB ASSY: 041534 153
- 013179 013-2-179 013179B4 154
- N/A MAX200 4 OF 9 154
- 013179 013-2-179 013179B5 155
- N/A MAX200 5 OF 9 155
- 013179 013-2-179 013179B6 156
- N/A MAX200 6 OF 9 156
- ELEC/GAS SCHEM: MAX200 157
- WIRED FOR 415 VAC 158
- 380-415/50 CE 158
- 013179 013-2-179 013179B9 159
- ITEM NO 160
- Appendix A 161
- Appendix B 170
- PROPYLENE GLYCOL SAFETY DATA 170
- BENZOTRIAZOLE SAFETY DATA 170
- Appendix C 180
- AERATION MANIFOLD 180
- Appendix D 182
- Power Cable 184
- Connect power cable 184
- 010297 REVA 185
- MAX200 Instruction Manual d-5 186
- Line Disconnect Switch 186
- EMI Filter Parts List 187
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