Hypertherm MAX200 Machine Torch Plasma Arc Cutting System User Manual Page 30
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3-2 MAX200 Instruction Manual
14
SETUP
Upon Receipt
The MAX200 power supply is shipped mounted to a skid and protected by a heavy carton cover. Before unpacking
the unit, inspect the carton for evidence of damage during shipment.
1. Remove all packing material and discard and remove the power supply from the shipping skid.
2. Verify that the MAX200 torch standard system configuration items and parts listed below are included. Also,
ensure all the required options are included.
Alert your distributor if any of the items or parts are missing. All communications regarding this equipment must
include the model number and serial number (located on the back of the MAX200). See the Claims and
Technical Questions in this section for details.
MAX200 System – Machine Torch Configuration
• MAX200 Power Supply
• MAX200 machine torch and torch lead assembly
• 25-foot work cable (ground) with clamp
• Consumable spare parts kit
• Torch coolant – four gallons
• Instruction manual 800980
Options:
• Torch Height Control (THC)
• Remote Module
– Switch Remote (SR)
– Digital Remote (DR)
– Program Remote (PR)
• Initial Height Sensor (IHS)
• Remote Start/Stop Switch
• Water Muffler (refer to manual IM-97)
- Machine Torch 1
- Plasma Arc 1
- Cutting System 1
- 800980 Rev 11 to 12 4
- Instruction Manual 6
- Hypertherm Plasma Systems i 8
- WARRANTY 9
- TABLE OF CONTENTS 10
- MAX200 Instruction Manual iii 10
- MAX200 Instruction Manual v 12
- Section 1 13
- ELECTRIC SHOCK CAN KILL 15
- Hypertherm Plasma Systems 1-3 15
- 1-6 Hypertherm Plasma Systems 18
- WARNING LABEL 18
- Section 1a 19
- SÉCURITÉ 19
- MISE À LA MASSE ET À LA TERRE 22
- Étiquette de sécurité 24
- Section 2 25
- SPECIFICATIONS 25
- Product Specifications 26
- MAX200 Instruction Manual 2-3 27
- CE Power Supplies 27
- 2-4 MAX200 Instruction Manual 28
- MAX200 Machine Torch 28
- Section 3 29
- Upon Receipt 30
- Pre-Installation 31
- Air Supply 32
- MAX200 Instruction Manual 3-5 33
- Additional Air Filtration 33
- Gas Supply 33
- Torch Coolant Requirements 34
- Power Supply Placement 35
- Routing the Torch Lead 35
- Power Requirements 36
- MAX200 Instruction Manual 3-9 37
- PRIMARY, 3 PHASE 40
- AC POWER CABLE 40
- Connect the Air and Gas Hoses 41
- Plasma Gas 43
- Supply Hose 43
- Shield Gas 43
- Grounding 44
- Remote Switch 48
- Assembly 48
- Machine Interface 48
- Cable (Fig. 3-10) 48
- Part No. Length 49
- Part No 60
- Adjust the Torch Position 64
- Section 4 66
- OPERATION 66
- Front Panel Controls 67
- MAX200 Instruction Manual 4-3 68
- Pre-operation 69
- Operation 69
- Operating Tips 70
- 4-6 MAX200 Instruction Manual 71
- MAX200 Instruction Manual 4-7 72
- Cutting Techniques 72
- 4-8 MAX200 Instruction Manual 73
- MAX200 Instruction Manual 4-9 74
- Cut Charts 75
- Do not use water muffler when 88
- 49-51 50-52 50 90 90 96
- 3.4-3.5 3.4-3.6 3.4 6.2 6.2 96
- 49-51 50-52 50 120 120 97
- 3.4-3.5 3.4-3.6 3.4 8.3 8.3 97
- 3/8 inch (10 mm) 100
- Water Tube 111
- Section 5 112
- MAINTENANCE 112
- Routine Maintenance 113
- Troubleshooting 113
- MAX200 Instruction Manual 5-3 114
- 5-4 MAX200 Instruction Manual 115
- MAX200 Instruction Manual 5-5 116
- 5-6 MAX200 Instruction Manual 117
- Replacement 117
- MAX200 Instruction Manual 5-7 118
- 5-8 MAX200 Instruction Manual 119
- Section 6 120
- PARTS LIST 120
- 6-2 MAX200 Instruction Manual 121
- MAX200 Instruction Manual 6-3 122
- 6-4 MAX200 Instruction Manual 123
- MAX200 Instruction Manual 6-5 124
- 6-6 MAX200 Instruction Manual 125
- MAX200 Instruction Manual 6-7 126
- 6-8 MAX200 Instruction Manual 127
- MAX200 Instruction Manual 6-9 128
- Recommended Spare Parts 135
- Machine Torch and Torch Leads 136
- Consumable Configurations 138
- Consumable Parts Kits 139
- Sleeve (Standard) 140
- Sleeve (Optional) 141
- Machine Torch Lead Assemblies 143
- Section 7 148
- WIRING DIAGRAMS 148
- Introduction 148
- Wiring Diagram Symbols 148
- 7-2 MAX200 Instruction Manual 149
- Torch Symbols 150
- 013179 013-2-179 013179B1 151
- N/A MAX200 1 OF 9 151
- BC 5-9-96 151
- 013179 013-2-179 013179B2 152
- N/A MAX200 2 OF 9 152
- POWER DISTRIBUTION 153
- PCB ASSY: 041534 153
- 013179 013-2-179 013179B4 154
- N/A MAX200 4 OF 9 154
- 013179 013-2-179 013179B5 155
- N/A MAX200 5 OF 9 155
- 013179 013-2-179 013179B6 156
- N/A MAX200 6 OF 9 156
- ELEC/GAS SCHEM: MAX200 157
- WIRED FOR 415 VAC 158
- 380-415/50 CE 158
- 013179 013-2-179 013179B9 159
- ITEM NO 160
- Appendix A 161
- Appendix B 170
- PROPYLENE GLYCOL SAFETY DATA 170
- BENZOTRIAZOLE SAFETY DATA 170
- Appendix C 180
- AERATION MANIFOLD 180
- Appendix D 182
- Power Cable 184
- Connect power cable 184
- 010297 REVA 185
- MAX200 Instruction Manual d-5 186
- Line Disconnect Switch 186
- EMI Filter Parts List 187
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