Hypertherm HT2000-200 Volt manuals

Hypertherm HT2000-200 Volt User Manual (289 pages)

Brand: Hypertherm | Category: Equipment | Size: 7.83 MB |

English

Table of contents

HySpeed

1

Begin w/serial # 2000-005756

2

Begin w/serial # 2000-005600

2

Begin w/serial # 2000-006387

2

Begin w/serial # 2000-005198

3

Begin w/serial # 2000-005025

4

Begin w/serial # 2000-004270

4

Begin w/serial # 2000-005000

4

IM246 Rev 5 to 6 1/15/98

5

Begin w/serial # 2000-003196

6

Begin w/serial # 2000-003090

6

Begin w/serial # 2000-003000

7

Begin w/serial # 2000-002500

8

HySpeed HT2000

10

Hypertherm Plasma Systems i

12

WARRANTY

13

TABLE OF CONTENTS

15

Section 1

20

ELECTRIC SHOCK CAN KILL

22

Hypertherm Plasma Systems 1-3

22

1-6 Hypertherm Plasma Systems

25

WARNING LABEL

25

Section 1a

26

SÉCURITÉ

26

MISE À LA MASSE ET À LA TERRE

29

Section 2

32

SPECIFICATIONS

32

Timer/Counter – Optional

35

Water Muffler – Optional

35

Specifications

36

Power Supply (cont.)

37

Motor Valve Console (#073219)

38

Gas Console (#073218)

38

Section 3

42

PRE-INSTALLATION

42

Gas Requirements

43

Shield Gas

44

Torch Coolant Requirements

45

Grounding Requirements

45

Power Requirements

46

Positioning the Power Supply

47

Electrical Configurations

48

Connecting the Power

51

Optional Equipment

52

Torch Lifter Requirement

52

Initial Height Sensing (IHS)

53

Section 4

54

INSTALLATION

54

Upon Receipt

55

Noise Levels

56

System Units Placement

57

Power Supply Connections

59

†WARNING

67

Gas Console Connections

77

Routing the Torch Leads

81

Black Black

85

Mounting the Machine Torch

87

Section 5

88

POST-INSTALLATION

88

System Checkout

90

Section 6

96

Power Supply (Fig. 6-1)

97

Gas Console (Fig. 6-2)

99

OPERATION

100

Timer / Counter (Fig. 6-5)

102

Noise Levels (Decibels)

103

Daily Start-Up

104

Adjust Preflow Gases

105

Common Cutting Faults

106

Cut Charts

107

Conversions

107

Technical Questions

107

Mild Steel

109

Above Water

109

3" Under Water

109

Above Water Only

112

Stainless Steel

116

Aluminum

123

Mild Steel Gouging

131

Changing Consumable Parts

132

Replacement

133

Changing the Water Tube

134

How to Optimize Cut Quality

135

Solution

136

Additional Improvements

137

Section 7

138

Flowmeter Adjust Valve (MV1)

139

Installation

140

2WRENCHES

142

Operation

143

Adjust H35 Gas Flow

144

Introduction

147

Routine Maintenance

148

MAINTENANCE

149

Gas Console

149

Motor Valve Console

149

Startup Sequence

150

Initial Checks

152

Troubleshooting

155

Status LED Troubleshooting

160

Error Codes

166

Analog Board LED Functions

167

Coolant Flow Test Procedure

170

Verify Flow Rate to Torch

171

Torch Coolant Draining

173

Hypertherm, Inc. 8/28/00

174

Section 9

176

PARTS LIST

176

System Parts Diagram

177

Off Valve

178

Gas Console  #073218

200

Motor Valve Console  #073219

202

IHS Console  #053016

208

Timer / Counter  #073194

210

Lead Packages

229

Recommended Spare Parts

230

Section 10

232

WIRING DIAGRAMS

232

Wiring Diagram Symbols

232

Torch Symbols

234

Solenoid valve status for N

256

Solenoid valve status for O

258

Coolant Flow Diagram

262

Appendix A

264

IEC SYMBOLS

264

IEC Symbols Used

264

APPENDIX A

265

Appendix B

266

PROPYLENE GLYCOL SAFETY DATA

266

BENZOTRIAZOLE SAFETY DATA

266

Appendix C

276

APPENDIX C

277

Appendix D

278

AIR FILTERS

278

Air Filters

278

APPENDIX D

279

Appendix E

280

APPENDIX E

282

Line Disconnect Switch

283

EMI Filter Parts List

284

System Grounding Requirements

286

Appendix F

286

SYSTEM GROUNDING

286

APPENDIX F – SYSTEM GROUNDING

287

Work Table Grounding

287

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