Hypertherm HT200LHF-200 Volt HySpeed User Manual

200 VoltPlasma ArcCutting SystemInstruction Manual803040 – Revision 7HySpeed®HT2000LHF®

TABLE OF CONTENTSHyspeed HT2000LHF Instruction Manual iii7Electromagnetic Compatibility (EMC)...

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-116Problem Possible Causes / Solutions6. COOLANT TEMP LED illuminated: 6.1. Coolant is too hot.This

MAINTENANCE5-12 HySpeed HT2000LHF Instruction Manual6Chopper Module Test Procedure Note: Take voltages with a digital multimeter capable of storing mi

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-136To determine if there is a problem with the chopper modules or with control board PCB2 or analog

Numberof blinks Explanation1 Indicates that the IHS Complete signal has not beenreturned within 30 seconds after the plasma STARTcommand has been give

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-156Coolant Flow Test ProcedureIf the COOLANT FLOW Status LED illuminates, verify that the proper flo

MAINTENANCE5-16 HySpeed HT2000LHF Instruction Manual6Check Pump, Motor and Solenoid Valve (V1)1. If the coolant is not flowing, check to see if the mo

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-176Figure 5-7 Plumbing Schematic of Power Supply Reservoir Assembly and TorchCathode Block(in back o

MAINTENANCE5-18 HySpeed HT2000LHF Instruction Manual63. Drain the power supply reservoir by opening the petcock on the bottom of the reservoir tank. C

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-197Preventative Maintenance Schedule Year________Daily:Verify proper inlet gas pressure -- See

MAINTENANCE5-20 HySpeed HT2000LHF Instruction Manual7

TABLE OF CONTENTSiv Hyspeed HT2000LHF Instruction Manual7Water Muffler – Optional ...

HySpeed HT2000LHF Instruction Manual 6-16Section 6PARTS LISTIntroductionSee Section 3: Installation and appendices A and C to find part numbers for ca

PARTS LIST6-2 HySpeed HT2000LHF Instruction Manual6PartItem Number Description Designator Qty.1 001233 Panel, HT2000 Front 12 129307 Fan SA:225CFM M3

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-36PartItem Number Description Designator Qty.029697 HT2000 THC Assembly 11 001297 Cover: HT2000 THC D

PartItem Number Description Designator Qty.1 003138 Circuit Breaker, 2 Pole, 600V 20A CB1 12 003139 Contactor:90A 3P 120VAC CON1 13 029316* Incoming P

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-57Figure 6-5 HT2000LHF Power Supply – Center Wall Left SideHT2000LHF Power Supply: Center Wall Left S

PARTS LIST6-6 HySpeed HT2000LHF Instruction Manual6PartItem Number Description Designator Qty.1 129118 CH130 CE/LVD Chopper SA CH1 1005199 Temperature

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-76Figure 6-7 HT2000LHF Power Supply – Rear Wall InsideHT2000LHF Power Supply: Rear Wall Inside1234567

PARTS LIST6-8 HySpeed HT2000LHF Instruction Manual7PartItem Number Description Designator Qty.029313 Reservoir SA, HT2000 11 002304 Coolant Res. 13 0

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-96PartItemNumber Description Designator Qty.073239 HT2000LHF Gas Console1 001335 Encl: 2000 Gas Csl 1

PARTS LIST6-10 HySpeed HT2000LHF Instruction Manual6PartItem Number Description Designator Qty.073007 Control Station, Digital Remote V/C MAX200 10021

TABLE OF CONTENTSHyspeed HT2000LHF Instruction Manual v7Status Indicators Before Startup ...

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-116Programmable Remote Voltage & Current Control ConsoleFigure 6-11 Programmable Remote Voltage &

PARTS LIST6-12 HySpeed HT2000LHF Instruction Manual6PartItem Number Description Designator Qty.053016 Control Console, IND IHS, HT400 1 002095 Encl.,

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-136Argon-Hydrogen ManifoldFigure 6-13 Argon-Hydrogen Manifold1 2 234567, 8910PartItem Number Descrip

PARTS LIST6-14 HySpeed HT2000LHF Instruction Manual6PartItem Number Description DesignatorQty.073194 HT2000 Cntr-Tmr1 001068 Encl:DCC/PCC/RCC RVR 12 0

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-157HYSpeed HT2000LHF TorchesFigure 6-16 HT2000LHF Standard Torch Assembly with Valve Cluster12543Figu

PARTS LIST6-16 HySpeed HT2000LHF Instruction Manual7HySpeed HT2000 Consumable Starter Kit #128824PartItem Number Description Qty.128824 Kit: HySpeed H

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-177HySpeed HT2000 Consumable Parts Kit #128825PartItem Number Description Qty.128825 Kit: HySpeed HT2

PARTS LIST6-18 HySpeed HT2000LHF Instruction Manual7PartItem Number Description Qty.028602 Kit: HT2000 Consumable Parts001067 Box: Gray Plastic 11 020

PARTS LISTHySpeed HT2000LHF Instruction Manual 6-197HT2000 Beveling Consumable Parts KitPartItem Number Description Qty.128406 Kit: HT2000 Beveling Co

PARTS LIST6-20 HySpeed HT2000LHF Instruction Manual9Recommended Spare PartsPower SupplyPart Number Description Designation Qty. Pg. Ref.027080 Fan: 22

TABLE OF CONTENTSvi Hyspeed HT2000LHF Instruction Manual7Troubleshooting ...

HySpeed HT2000LHF Instruction Manual 7-16Section 7WIRING DIAGRAMSIntroductionThis section contains the wiring diagrams for the HT2000LHF system. When

WIRING DIAGRAMS7-2 HySpeed HT2000LHF Instruction Manual6BatteryCap, polarizedCap, non-polarizedCap, feed-thruCircuit breakerCoax shieldCurrent SensorC

WIRING DIAGRAMSHySpeed HT2000LHF Instruction Manual 7-36Switch, Level,Normally ClosedTime Delay Closed,NO/OffTransformerElectrodeTorch SymbolsNozzleSh

7-57Figure 7-1 HT2000LHF Coolant Flow Diagram

7-77

7-97

TABLE OF CONTENTSHyspeed HT2000LHF Instruction Manual vii7Appendix D ELECTROMAGNETIC COMPATIBILITY ...

7-117

7-137

7-157

7-177

7-197

TABLE OF CONTENTSviii Hyspeed HT2000LHF Instruction Manual6

7-217

7-237

7-257

7-277Solenoid valve status for N2timing chartN2or Air Cutting ModeComponent Idle Cutflow PreflowSV1A OFF OFF OFFSV1B ON ON ONSV2 OFF OFF ONSV3 OFF OFF

7-297O2or Air Cutting ModeComponent Idle Cutflow PreflowSV1A ON ON ONSV1B OFF OFF OFFSV2 OFF OFF ONSV3 OFF OFF ONSV4B OFF OFF ONSV4B OFF OFF ONSV5 OFF

Hypertherm Plasma Systems 1-1Section 1SAFETYIn this section:Recognize Safety Information...

7-317O2or Air Cutting ModeComponent Idle Cutflow PreflowSV1A ON ON ONSV1B OFF OFF OFFSV2 OFF OFF ONSV3 OFF OFF ONSV4B OFF OFF ONSV4B OFF OFF ONSV5 OFF

HySpeed HT2000LHF Instruction Manual a-16Appendix AARGON-HYDROGEN CUTTING AND GOUGINGIntroductionThis section contains installation and operation info

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGa-2 HySpeed HT2000LHF Instruction Manual6Argon-Hydrogen supply to Argon-Hydrogen Manifold• Attach one en

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGHySpeed HT2000LHF Instruction Manual a-36Argon-Hydrogen plasma gas torch lead – Argon-Hydrogen Manifold

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGa-4 HySpeed HT2000LHF Instruction Manual6Figure a-5 Nitrogen Supply to Gas ConsoleNitrogen supply to Gas

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGHySpeed HT2000LHF Instruction Manual a-56WARNINGBefore operating this system, you must read the Safety s

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGa-6 HySpeed HT2000LHF Instruction Manual6Turn Power Supply On and Adjust Voltage/Current1. Turn the main

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGHySpeed HT2000LHF Instruction Manual a-76After Cutting with Argon-Hydrogen1. Turn off the power supply,

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGa-8 HySpeed HT2000LHF Instruction Manual6Argon-Hydrogen Cut ChartsThe Argon-Hydrogen Cut Charts on the f

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGHySpeed HT2000LHF Instruction Manual a-96Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (N2) Torch-

SAFETY1-2 Hypertherm Plasma Systems11-98SAFETYRECOGNIZE SAFETY INFORMATIONThe symbols shown in this section are used toidentify potential hazards. Whe

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGa-10 HySpeed HT2000LHF Instruction Manual6Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (N2) Torch

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGHySpeed HT2000LHF Instruction Manual a-116Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (N2) Torch

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGa-12 HySpeed HT2000LHF Instruction Manual6Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (N2) Torch

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGHySpeed HT2000LHF Instruction Manual a-136Shield Arc Plasma Gas Shield GasPlasma Gas Flow Rate %Gas (N2)

APPENDIX A: ARGON-HYDROGEN CUTTING AND GOUGINGa-14 HySpeed HT2000LHF Instruction Manual6

In this appendix:Propylene Glycol Safety DataSection 1 Chemical Product and Company Identification ... b

b-2

b-3

b-4

b-5

Touching live electrical parts can cause a fatal shockor severe burn.• Operating the plasma system completes anelectrical circuit between the torch an

b-6Figure b-1 Freezing Point of Propylene Glycol Solution% of Propylene GlycolTemperature, °F-70-60-50-40-30-20-100102030400 102030405060

b-7

b-8

b-9

b-10

HySpeed HT2000LHF Instruction Manual c-16Appendix CINITIAL HEIGHT SENSING CONNECTIONSNOTE: If using Command THC refer to Instruction manual # 802780Se

APPENDIX C: INITIAL HEIGHT SENSING CONNECTIONSc-2 HySpeed HT2000LHF Instruction Manual6Figure c-1 Initial Height Sensing ConnectionsAIR CYLINDERTORCHM

IHS Air Supply – Air Supply to IHS Console The customer must supply the 20 psig (1.4 bar) regulated shop air and a 1/4" (6 mm) I.D. air hose betw

APPENDIX C: INITIAL HEIGHT SENSING CONNECTIONSc-4 HySpeed HT2000LHF Instruction Manual6028811 028812 028813 028814 028815 028816Item 25 ft (7.6 m) 50

HySpeed HT2000LHF Instruction Manual d-16Appendix DELECTROMAGNETIC COMPATIBILITYGeneralThis appendix will enable a qualified electrician to install th

SAFETY1-4 Hypertherm Plasma Systems5/6/02SAFETYInstant-On TorchesPlasma arc comes on immediately when the torchswitch is activated.A PLASMA ARC CAN CA

APPENDIX D: ELECTROMAGNETIC COMPATIBILITYd-2 HySpeed HT2000LHF Instruction Manual6Power CableThe power cable is customer supplied. See Power Requireme

APPENDIX D: ELECTROMAGNETIC COMPATIBILITYHySpeed HT2000LHF Instruction Manual d-37Figure d-2 Hyspeed HT2000LHF Power Supply with EMI Filter Cover Off

APPENDIX D: ELECTROMAGNETIC COMPATIBILITYd-4 HySpeed HT2000LHF Instruction Manual7EMI Filter Parts ListItem Number Description Qty.001557 Cover:Hyspee

Hyspeed HT2000LHF Instruction Manual e-16Appendix EAIR FILTERSAir FiltersGas purity is critical for maximizing consumable parts life, as well as for p

APPENDIX E: AIR FILTERSe-2 Hyspeed HT2000LHF Instruction Manual6

Hyspeed HT2000LHF Instruction Manual f-17Appendix FAERATION MANIFOLD FOR PLASMA CUTTING ALUMINUMIntroductionWhen plasma arc cutting aluminum, free hyd

APPENDIX F: AERATION MANIFOLD FOR CUTTING ALUMINUMf-2 Hyspeed HT2000LHF Instruction Manual6

Hyspeed HT2000LHF Instruction Manual g-16Appendix GIEC SYMBOLSIEC Symbols UsedDirect Current (DC).Alternating current (AC).Plasma cutting torch.AC inp

APPENDIX G: IEC SYMBOLSg-2 Hyspeed HT2000LHF Instruction Manual6

Hyspeed HT2000LHF Instruction Manual h-17System Grounding RequirementsThe plasma system must be grounded for safety reasons and to suppress EMI:• Safe

Changed Page DescriptionIM304 Rev 4 to 5 9/27/990.01 Uprevved because of ECNs 10483, 10484, 10639m, 10145, 106700.02 Added plumbing and electrical co

SAFETYHypertherm Plasma Systems 1-511-98SAFETY• Never lubricate cylinder valves or regulators with oilor grease.• Use only correct gas cylinders, regu

APPENDIX H – SYSTEM GROUNDINGh-2 Hyspeed HT2000LHF Instruction Manual6purchased locally, using a minimum 8 AWG UL Type MTW cable (USA specification) o

APPENDIX H – SYSTEM GROUNDINGHyspeed HT2000LHF Instruction Manual h-36Figure j-1 Recommended Ground Connection ConfigurationNote: Configuration may v

APPENDIX H – SYSTEM GROUNDINGh-4 Hyspeed HT2000LHF Instruction Manual6Figure j-2 Alternate Ground Connection ConfigurationThe preferred cable routing

SAFETY1-6 Hypertherm Plasma Systems8-99SAFETYWARNING LABELThis warning label is affixed to some power supplies. It isimportant that the operator and m

Hypertherm Systèmes plasma 1a-12/12/01Section 1aSÉCURITÉDans cette section :Identifier les consignes de sécurité...

SÉCURITÉ1a-2 Hypertherm Systèmes plasma2/12/01IDENTIFIER LES CONSIGNES DE SÉCURITÉLes symboles indiqués dans cette section sont utilisés pouridentifie

SÉCURITÉHypertherm Systèmes plasma 1a-32/12/01Toucher une pièce électrique sous tension peut provoquerun choc électrique fatal ou des brûlures graves.

SÉCURITÉ1a-4 Hypertherm Systèmes plasma5/6/02Torches à allumage instantanéL’arc plasma s’allume immédiatement après que la torchesoit mise en marche.L

SÉCURITÉHypertherm Systèmes plasma 1a-52/12/01• Ne jamais lubrifier les robinets des bouteilles ou lesrégulateurs avec de l’huile ou de la graisse.• U

SÉCURITÉ1a-6 Hypertherm Systèmes plasma2/12/01Étiquette de sécuritéCette étiquette est affichée sur la source de courant. Il est importantque l’utilis

HySpeed HT2000LHF Instruction Manual 2-17HySpeed HT2000LHF System ComponentsSee Figure 3-2 in Section 3 for details of the system interconnections.Pow

SPECIFICATIONS2-2 HySpeed HT2000LHF Instruction Manual7Remote Current Control ConsoleThis unit contains a manually adjustable thumbwheel to set arc cu

Changed Page DescriptionIM304 Rev 2 to 3 1/18/990.01 Uprevved because of ECNs 10078, 10079, 10070, 9753, 10012, 9864, 10020, 99260.06 Changed TOC to

SPECIFICATIONSHySpeed HT2000LHF Instruction Manual 2-36Power SupplyMaximum OCV (U0)...280 VDCOutput

4"4"5"5"SPECIFICATIONS2-4 HySpeed HT2000LHF Instruction Manual6Gas ConsoleDimensions and Weight:Width ...

SPECIFICATIONSHySpeed HT2000LHF Instruction Manual 2-56Digital Remote Voltage & Current Control ConsoleControls...Voltage adjust

SPECIFICATIONS2-6 HySpeed HT2000LHF Instruction Manual6Initial Height Sensing (IHS) – OptionalInput power ...

HySpeed HT2000LHF Instruction Manual 3-16Section 3INSTALLATIONInstallation RequirementsAll installation and service of the electrical and plumbing sys

INSTALLATION3-2 HySpeed HT2000LHF Instruction Manual6Caution: Gas supply pressures not within the parameters outlined in Section 2 can causepoor cut q

INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-39Torch Coolant RequirementsThe power supply is shipped to the customer without any coolant in the

INSTALLATION3-4 HySpeed HT2000LHF Instruction Manual6Noise levelsThis plasma system may produce noise that is harmful to the operator or to those clos

INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-56Power CableWire sizes vary based on the distance of the receptacle from the main box. The wire si

INSTALLATION3-6 HySpeed HT2000LHF Instruction Manual71. Insert the power cable through the strain relief at the lower left rear of the power supply. C

Begin w/serial # 2LHF-000150Changed Page DescriptionIM304 Rev 0 to 1 7/24/980.01 Uprevved because of ECNs 9523, 9483, grounding appendix, serial # ju

INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-76Power Cable from LHF Power Supply to Power Source.1. Be certain that the line disconnect switch i

3-8 HySpeed HT2000LHF Instruction Manual7See Valve Cluster and TorchConnections – pages 3-17 to 3-18.To Second LHF Power Supply11X1Timer/Counter1112Bl

HySpeed HT2000LHF Instruction Manual 3-96Digital RemoteProgrammable RemoteRemote CurrentTo shield gas supplyTo oxygen gas supplyTo nitrogen or air gas

1X2 3X1INSTALLATION3-10 HySpeed HT2000LHF Instruction Manual6Off-Valve Cable – Power Supply to Valve Cluster CableSee valve cluster connections on pag

1X71X6INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-116Machine V/C Interface Cable – Power Supplyto Machine Interface1x6 Color Signal2 Yellow Ini

1X1INSTALLATION3-12 HySpeed HT2000LHF Instruction Manual6Note: If you are using a machine computer interface to set voltage and current and do not wa

1X10INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-136Programmable Remote Voltage and Current Cable – Power Supply to Programmable RemoteNote: If

Gas Console ConnectionsSee page 3-9 for gas console connection to power supply.Argon-Hydrogen Cable – Power Supply to Argon-Hydrogen ManifoldSee the a

INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-156Shield Gas Sense Hose – Gas Console to Power Supply1616Part No. Length024061 5 ft (1.5 m)024063

INSTALLATION3-16 HySpeed HT2000LHF Instruction Manual6Nitrogen Plasma Supply Hose – Nitrogen Supply to Gas Console19Air Plasma Supply Hose (Customer S

INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-176Valve Cluster and Torch ConnectionsRouting the Torch LeadsCaution: Before routing the leads, mak

INSTALLATION3-18 HySpeed HT2000LHF Instruction Manual6Valve Cluster ConnectionsSee page 3-9 for plasma preflow and cutflow hose connections to the gas

INSTALLATIONHySpeed HT2000LHF Instruction Manual 3-196Figure 3-5 Torch with Valve Cluster and Cable Attached23Valve Cluster Cable to Power Supply Off-

INSTALLATION3-20 HySpeed HT2000LHF Instruction Manual6Mounting the Machine Torch1. Loosen the securing screws and install the machine torch (with torc

HySpeed HT2000LHF Instruction Manual 4-16Front Panel Controls and IndicatorsStatus Indicators Before StartupWhen power is applied from the line discon

PLASMAN2/AirO2SHIELDN2/AirpsipsipsiDCN2/AirO2O2PLASMACut FlowPreFlowPreFlowRun109876543210109876543210TestPreflowTestCutflowHySpeed ® HT2000LHF ®OPERA

OPERATIONHySpeed HT2000LHF Instruction Manual 4-36VOLTAGE Adjust PotentiometerAdjusts the cutting arc voltage from 100 to 200volts. Values are chosen

OPERATION4-4 HySpeed HT2000LHF Instruction Manual6Timer/CounterSTARTS LCD Counter (w/Reset)Indicates the number of arc startsERRORS LCD Counter (w/Res

OPERATIONHySpeed HT2000LHF Instruction Manual 4-56Turn Power Supply On and Adjust Voltage/Current6. Set the main disconnect switch for the power suppl

OPERATION4-6 HySpeed HT2000LHF Instruction Manual6Final Torch Adjustment18. Make a reference mark on the top and bottom of the torch sleeve where it m

HHyySSppeeeedd HHTT22000000LLHHFF200 VoltInstruction Manual(P/N 803040)Revision 7 – November, 2013© Copyright 2013 Hypertherm, Inc.All Rights Reserve

OPERATIONHySpeed HT2000LHF Instruction Manual 4-77WARNINGBefore operating this system, you must read the Safety section thoroughly! Turn main disconne

OPERATION4-8 HySpeed HT2000LHF Instruction Manual6Turn Gases On4. Set S2 toggle switch on the gas console to Run.5. Set S1 on the gas console to N2/Ai

OPERATIONHySpeed HT2000LHF Instruction Manual 4-96Adjust Cut Flow Gases and Prepare for Cutting13. Set S2 on the gas console to Test Cut Flow. 14. Loo

OPERATION4-10 HySpeed HT2000LHF Instruction Manual75. Damaged consumable parts (see Changing Consumable Parts ).• Short consumable life. Causes can be

OPERATIONHySpeed HT2000LHF Instruction Manual 4-119CUT CHART AND CONSUMABLE PARTS INDEXPlasma Gas/ Retaining SwirlMetal Amps Shield Gas Shield Cap Noz

9OPERATION4-12 HySpeed HT2000LHF Instruction ManualShield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motio

OPERATIONHT2000LHF Instruction Manual 4-136Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage MotionThickne

OPERATION4-14 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motio

OPERATIONHySpeed HT2000LHF Instruction Manual 4-15Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (CO2) Torch-to-work Initial Torch Voltage Motion

OPERATION4-16 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motio

Hypertherm, Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USA603-643-3441 Tel (Main Office)603-643-5352 Fax (All Departments)[email protected] (Main

OPERATIONHT2000LHF Instruction Manual 4-1765/00Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage MotionThi

OPERATION4-18 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (O2) Torch-to-work Initial Torch Voltage Motion

OPERATIONHySpeed HT2000LHF Instruction Manual 4-19Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motion

OPERATION4-20 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motio

OPERATIONHySpeed HT2000LHF Instruction Manual 4-21Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (CO2) Torch-to-work Initial Torch Voltage Motion

OPERATION4-22 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motio

OPERATIONHySpeed HT2000LHF Instruction Manual 4-23Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motion

OPERATION4-24 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motio

OPERATIONHySpeed HT2000LHF Instruction Manual 4-25Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motion

OPERATION4-26 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (CO2) Torch-to-work Initial Torch Voltage Motio

ELECTROMAGNETIC COMPATIBILITY (EMC)EMC INTRODUCTIONHypertherm's CE-marked equipment is builtin compliance with standard EN50199. Theequipment sho

OPERATIONHySpeed HT2000LHF Instruction Manual 4-27Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motion

OPERATION4-28 HySpeed HT2000LHF Instruction Manual7Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motio

OPERATIONHySpeed HT2000LHF Instruction Manual 4-29Shield Arc Approx.MaterialPlasma Gas Flow Rate %Gas (Air) Torch-to-work Initial Torch Voltage Motion

OPERATION4-30 HySpeed HT2000LHF Instruction Manual7Shield Arc Plasma Gas Shield GasPlasma Gas Flow Rate %Gas (Air) Current (Air) Inlet (Air) InletPref

OPERATIONHySpeed HT2000LHF Instruction Manual 4-31Check the consumable parts daily for wear before cutting. Before removing parts, bring the torch to

OPERATION4-32 HySpeed HT2000LHF Instruction Manual7Replacement1. Before installing the electrode, be sure to lubricate the O-ring lightly with a very

OPERATIONHySpeed HT2000LHF Instruction Manual 4-337Changing the Water TubeProblems and causes you may find with a defective or improperly installed wa

OPERATION4-34 HySpeed HT2000LHF Instruction Manual7How to Optimize Cut QualityThe following tips and procedures will help produce square, straight, sm

OPERATIONHySpeed HT2000LHF Instruction Manual 4-357Additional Factors of Cut QualityCut Angle A cut part whose 4 sides average less than 4° of cut ang

OPERATION4-36 HySpeed HT2000LHF Instruction Manual7Straightness of the Cut Surface A typical plasma cut surface is slightly concave.The cut surface ma

WARRANTYii Hypertherm Plasma Systems9-01WARNINGGenuine Hypertherm parts are the factory-recommendedreplacement parts for your Hypertherm system. Any

HySpeed HT2000LHF Instruction Manual 5-16Section 5MAINTENANCEIntroductionHypertherm assumes that the service personnel performing the troubleshooting

MAINTENANCE5-2 HySpeed HT2000LHF Instruction Manual6Power Supply (See also Torch Coolant Draining at the end of this section)Inspection and CleaningIn

Turn line disconnect switch onPush and holdON button (PB1)Release ON button (PB1)System initialization is complete.12VDC to the following interlocks:1

MAINTENANCE5-4 HySpeed HT2000LHF Instruction Manual7Initial ChecksBefore tracking down specific problems, it is good practice to do a visual check, an

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-56Figure 5-3 Power Distribution Board PCB16. Measure the voltage at Power Distribution Board PCB1. R

MAINTENANCE5-6 HySpeed HT2000LHF Instruction Manual6TroubleshootingThe troubleshooting section is presented by following normal operational sequence.B

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-764. The green POWER ON indicator isilluminated, the START command isgiven and the DC ON indicator i

MAINTENANCE5-8 HySpeed HT2000LHF Instruction Manual6Problem Possible Causes / Solutions5.2. Pilot arc relay CR1 is defective.If there is 120VAC across

MAINTENANCEHySpeed HT2000LHF Instruction Manual 5-96Problem Possible Causes / SolutionsStatus LED TroubleshootingBe certain that the power supply has

MAINTENANCE5-10 HySpeed HT2000LHF Instruction Manual6Problem Possible Causes / Solutions5. PLASMA GAS LED illuminated: 5.1. Plasma gas pressure is too