Hypertherm Powermax30 Operator Manual User Manual

Plasma arc cutting systemOperator Manual – 805160Revision 2COV_OM_805160.qxp:COV_OM_805160 10/7/09 12:40 PM Page 1

TABLE OF CONTENTS1vi powermax30 Operator ManualEl arco de plasma puede causar lesiones y quemaduras...

TABLE OF CONTENTS1Safety trigger operation ...

TABLE OF CONTENTSviii powermax30 Operator ManualPMX30_OM_FM.qxp:PMX30_OM_FM 10/7/09 12:43 PM Page viii

Hypertherm 1-111/08Section 1SAFETYIn this section:Recognize safety information ...

1-2 Hypertherm11/08SAFETYRECOGNIZE SAFETY INFORMATIONThe symbols shown in this section are used toidentify potential hazards. When you see asafety sym

Hypertherm 1-3SAFETY11/08Touching live electrical parts can cause a fatal shockor severe burn.• Operating the plasma system completes anelectrical ci

1-4 HyperthermSAFETY11/08The plasma arc by itself is the heat source used forcutting. Accordingly, although the plasma arc hasnot been identified as a

Hypertherm 1-5SAFETY11/08Instant-On TorchesPlasma arc comes on immediately when the torchswitch is activated.A PLASMA ARC CAN CAUSE INJURY AND BURNSTh

1-6 HyperthermSAFETY11/08• Never lubricate cylinder valves or regulators withoil or grease.• Use only correct gas cylinders, regulators, hosesand fi

Hypertherm 1-7SAFETY11/08Prolonged exposure to noise from cutting orgouging can damage hearing.• Use approved ear protection when usingplasma system.

Register your new Hypertherm systemRegister your product on-line at www.hypertherm.com/registration foreasier technical and warranty support. You can

1-8 HyperthermSAFETY11/08SYMBOLS AND MARKINGSYour Hypertherm product may have one or more of the following markings on or near the data plate. Due tod

Hypertherm 1-9SAFETY11/08WARNING LABELThis warning label is affixed to some power supplies. It is important that the operatorand maintenance technicia

1-10 HyperthermSAFETY11/08WARNING LABELThis warning label is affixed to some power supplies. It isimportant that the operator and maintenance technici

Hypertherm 1-1111/08SAFETYDRY DUST COLLECTION INFORMATIONAt some sites, dry dust can represent a potential explosion hazard.The U.S. National Fire Pro

1-12 Hypertherm11/08SAFETY

11/08Hypertherm 1a-1Section 1aSÉCURITÉDans cette section :Identifier les consignes de sécurité...

11/081a-2 HyperthermSÉCURITÉIDENTIFIER LES CONSIGNES DE SÉCURITÉLes symboles indiqués dans cette section sont utiliséspour identifier les risques éven

11/08Toucher une pièce électrique sous tension peut provoquerun choc électrique fatal ou des brûlures graves.• La mise en fonctionnement du système p

11/081a-4 HyperthermSÉCURITÉL’arc plasma est lui-même la source de chaleur utiliséepour le coupage. Par conséquent, bien que l’arc plasman’ait pas été

11/08Torches à allumage instantanéL’arc plasma s’allume immédiatement après que la torchesoit mise en marche.L’ARC PLASMA PEUT PROVOQUER DES BLESSURES

Operator Manual(P/N 805160)Revision 2 – November 2009Hypertherm, Inc.Hanover, NH USAwww.hypertherm.comemail:[email protected]© Copyright 2009 Hyper

11/081a-6 HyperthermSÉCURITÉ• Ne jamais lubrifier les robinets des bouteilles ou lesrégulateurs avec de l’huile ou de la graisse.• Utiliser uniquement

11/08Une exposition prolongée au bruit du coupage ou dugougeage peut provoquer des problèmes auditifs.• Utiliser un casque de protection homologué lo

11/081a-8 HyperthermSÉCURITÉSYMBOLES ET MARQUAGEVotre produit Hypertherm peut comporter une ou plusieurs des marques suivantes sur sa plaque signaléti

11/08Hypertherm 1a-9SÉCURITÉÉTIQUETTE DE SÉCURITÉCette étiquette est affichée sur la source de courant. Il est important que l’utilisateur etle techni

11/081a-10 HyperthermSÉCURITÉÉTIQUETTE DE SÉCURITÉCette étiquette est affichée sur la source de courant. Il est important quel’utilisateur et le techn

11/08Hypertherm 1a-11SÉCURITÉINFORMATION SUR LE DÉPOUSSIÉRAGEÀ certains endroits, la poussière peut représenter un risque d’explosion potentiel. À cer

11/081a-12 HyperthermSÉCURITÉ

11/08Hypertherm 1b-1Seccíon 1bSEGURIDADEn esta sección:Reconocimiento de información de seguridad...

11/08SEGURIDAD1b-2 HyperthermRECONOCIMIENTO DEINFORMACIÓN DE SEGURIDADLos símbolos que se muestran en esta sección seutilizan para identificar los pos

11/08El contacto directo con piezas eléctricas conectadas puedeprovocar un electrochoque fatal o quemaduras graves.• Al hacer funcionar el sistema de

7/1/09Hypertherm, Inc.Etna Road, P.O. Box 5010Hanover, NH 03755 USA603-643-3441 Tel (Main Office)603-643-5352 Fax (All Departments)[email protected]

11/08SEGURIDAD1b-4 HyperthermEl arco plasma es por si solo la fuente de calor que seusa para cortar. Según esto, aunque el arco de plasmano ha sido id

11/08Antorchas de encendido instantáneoEl arco de plasma se enciende inmediatamente despuésde activarse el interruptor de la antorcha.EL ARCO DE PLASM

11/08SEGURIDAD1b-6 Hypertherm• Nunca lubrique reguladores o válvulas de cilindros conaceite o grasa.• Utilice solamente cilindros, reguladores, mang

11/08La exposición prolongada al ruido propio de lasoperaciones de corte y ranurado puede dañar laaudición.• Utilice un método de protección de los o

11/08SEGURIDAD1b-8 HyperthermSÍMBOLOS Y MARCASSu producto de Hypertherm puede tener una o más de las marcas que siguen en, o cerca de la placa de dato

11/08SEGURIDADHypertherm 1b-9ETIQUETA DE ADVERTENCIAEsta etiqueta de advertencia se encuentra adherida a la fuente de energía. Es importante que elope

11/08SEGURIDAD1b-10 Hyperthermwww.hypertherm.com/weee110647 Rev. AETIQUETA DE ADVERTENCIAEsta etiqueta de advertencia se encuentra adherida a la fuent

11/08SEGURIDADHypertherm 1b-11INFORMACIÓN SOBRE LA COLECCIÓN DE POLVO SECOEn algunos sitios, el polvo seco puede representar un peligro potencial de e

11/08SEGURIDAD1b-12 Hypertherm

1powermax30 Operator Manual 2-1In this section:System description...

ELECTROMAGNETIC COMPATIBILITY (EMC)4-08Hypertherm iEMC IntroductionHypertherm’s CE-marked equipment is built incompliance with standard EN60974-10. Th

SPECIFICATIONS12-2 powermax30 Operator ManualSystem descriptionThe Powermax30 is a highly portable, 30-amp, hand-held plasma cutting system appropriat

SPECIFICATIONSpowermax30 Operator Manual 2-3Power supply ratingsRated open-circuit voltage (U0)240 VDCRated output current (I2)15 A to 30 ARated outpu

SPECIFICATIONS2-4 powermax30 Operator ManualTorch dimensions 8.72" ( 221 mm)8.5" (216 mm)3.10"(79 mm)1.58"(40 mm)1.00"(25 mm)

Symbols and markingsS markThe mark indicates that the power supply and torch are suit able for use in en vi ron ments within creased hazard of elec

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1powermax30 Operator Manual 3-1Section 3SETUPIn this section:Unpack the Powermax30...

SETUP23-2 powermax30 Operator ManualUnpack the Powermax301. Verify that all items on your order have been received in good condition. Contact your dis

SETUPpowermax30 Operator Manual 3-3Position the power supplyLocate the Powermax30 power supply near a 120 volt or 230 volt power receptacle. Allow at

SETUP13-4 powermax30 Operator ManualPower cord considerationsPowermax30 power supplies are shipped with CSA and CE power cord configurations.Power cor

SETUP1powermax30 Operator Manual 3-51. Strip back the cord insulation to separate wires 3, 4, and 5.2. Remove each wire’s insulation in order to mak

ELECTROMAGNETIC COMPATIBILITY (EMC)4-08ii HyperthermMaintenance of cutting equipmentThe cutting equipment must be rou tine lymaintained according to t

SETUP13-6 powermax30 Operator ManualExtension cord recommendationsAUse an extension cord of an appropriate wire size for the cord length and system vo

SETUP2powermax30 Operator Manual 3-7IO80 – 100 psi (5.5 – 6.9 bar) gas supply (maximum 135 psi or 9.3 bar)ConnectionConnect the gas supply to the syst

SETUP3-8 powermax30 Operator ManualGas supplyPowermax30Water and particle filterOil filter Oil vapor filterAdditional gas filtrationWhen site conditio

powermax30 Operator Manual 4-1Section 4OPERATIONIn this section:Controls and indicators ...

OPERATION4-2 powermax30 Operator ManualControls and indicatorsThe Powermax30 has an ON/OFF rocker switch, an amperage adjustment knob and 4 indicatorl

OPERATIONpowermax30 Operator Manual 4-3Install the consumablesTo operate the T30v torch, it must have a complete set of consumable parts installed: a

OPERATION4-4 powermax30 Operator ManualAttach the work clampThe work clamp must be attached to the workpiece while you are cutting. Ensure that the wo

OPERATIONpowermax30 Operator Manual 4-52. Adjust the amps knob to the desired cutting current based on the input voltage and circuit size.To operate

OPERATION4-6 powermax30 Operator Manual123Safety trigger operationThe Powermax30 is equipped with a safety trigger to prevent accidental firings. When

OPERATIONpowermax30 Operator Manual 4-7Hand torch cutting hints• Drag the nozzle lightly along the workpiece.• While cutting, make sure that sparks

WARRANTYHypertherm iii4-08AttentionGenuine Hypertherm parts are the factory-recommended replacement parts for yourHypertherm system. Any damage cause

OPERATION4-8 powermax30 Operator ManualTo start a cut from the edge of the workpiece1. With the work clamp attached to theworkpiece, hold the torch n

OPERATIONpowermax30 Operator Manual 4-9To pierce a workpiece1. With the work clamp attached to the workpiece, hold the torch at an angle to the workp

OPERATION4-10 powermax30 Operator ManualCut chartThe cut chart below is based on the use of 30-amp standard consumables and drag cutting.Retaining cap

OPERATIONpowermax30 Operator Manual 4-11Duty cycle and overheatingThe duty cycle is the amount of time, in minutes, that a plasma arc can remain on wi

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1powermax30 Operator Manual 5-1Section 5MAINTENANCE AND PARTSIn this section:Routine maintenance...

MAINTENANCE AND PARTS05-2 powermax30 Operator ManualRoutine maintenanceEvery use:ACACCheck the indicator lights andcorrect any fault conditions.Inspec

MAINTENANCE AND PARTSInspect the consumablesPart Inspect ActionDeflectorThe center hole forroundness. The gap between thedeflector and the nozzle fora

Problem SolutionThe ON/OFF power switch is set to ON(I), but the power ON LED is notilluminated.• Verify that the power cord is plugged into therecep

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-5Problem SolutionThe power ON LED is illuminated andthe torch cap LED is illuminated orblinks.• Tu

WARRANTY4-08iv Hypertherm• Any unauthorized assembly or accessory thatuses or generates a hazardous voltage isadded.• There is any tampering with a

MAINTENANCE AND PARTS05-6 powermax30 Operator ManualProblem SolutionThe arc blows out, but re-ignites whenthe torch trigger is pressed again.• Inspec

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-7RepairsRemove and replace the cover and Nomex® barrierThe first step in most maintenance and repai

MAINTENANCE AND PARTS15-8 powermax30 Operator ManualReplacement1. Hold the Nomex barrier so that the edgewith the long cutout and 2 small notchesis o

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-9Remove an endcapEndcaps can be removed to replace them. Also some repairs are easier to make with

MAINTENANCE AND PARTS5-10 powermax30 Operator Manual5. There are snaps on either side of eachendcap that hold the endcaps in place.Insert needlenose

MAINTENANCE AND PARTS2powermax30 Operator Manual 5-119. To replace the endcap, push it into the base to re-engage the snaps and then replace theretai

MAINTENANCE AND PARTS15-12 powermax30 Operator Manual5. The white wire group and the red wire from the torch lead are secured to studs in the powersu

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-1312. Replace the Nomex barrier and slide the cover back onto the power supply. Position thehandle

MAINTENANCE AND PARTS15-14 powermax30 Operator Manual5. The work lead may be knotted to adjust the length of the wire inside the power supply. If so,

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-15LBlack wireNWhite wireReplace the power cord (CSA)1. Turn OFF the power, disconnect the power co

TABLE OF CONTENTS1powermax30 Operator Manual vElectromagnetic compatibility...

MAINTENANCE AND PARTS15-16 powermax30 Operator Manual6. Remove the screw that holds the green wire to the heatsink. There is a notch in thepowerboard

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-1715. Replace the endcap.16. Replace the Nomex barrier and slide the cover back onto the power su

MAINTENANCE AND PARTS15-18 powermax30 Operator Manual5. Remove the brown wire the same way.6. Remove the screw that holds the green and yellow groun

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-1914. Screw the green and yellow ground wire to the heatsink with a torque setting of 15 inch-poun

MAINTENANCE AND PARTS25-20 powermax30 Operator Manual6. Unscrew the element from the filter body while being careful not to allow the element to rota

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-21ConsumablesPart number Description Quantity220478 Electrode 1220479 Swirl ring 1220483 Retaining

MAINTENANCE AND PARTS5-22 powermax30 Operator ManualPartItem number Description Qty.1 011106 Air filter element 1Filter regulatorWork clampItem Part n

MAINTENANCE AND PARTS1powermax30 Operator Manual 5-23Powermax30 labelsPart number Description228097 Kit: Powermax30 labels, CE228098 Kit: Powermax30 l

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