Hypertherm MAX200 Machine Torch Plasma Arc Cutting System manuals

Owner’s manuals and user’s guides for Equipment Hypertherm MAX200 Machine Torch Plasma Arc Cutting System.
We providing 5 pdf manuals Hypertherm MAX200 Machine Torch Plasma Arc Cutting System for download free by document types: User Manual


Table of contents

Machine Torch

1

Plasma Arc

1

Cutting System

1

800980 Rev 11 to 12

4

Instruction Manual

6

Hypertherm Plasma Systems i

8

WARRANTY

9

TABLE OF CONTENTS

10

MAX200 Instruction Manual iii

10

MAX200 Instruction Manual v

12

Section 1

13

ELECTRIC SHOCK CAN KILL

15

Hypertherm Plasma Systems 1-3

15

1-6 Hypertherm Plasma Systems

18

WARNING LABEL

18

Section 1a

19

SÉCURITÉ

19

MISE À LA MASSE ET À LA TERRE

22

Étiquette de sécurité

24

Section 2

25

SPECIFICATIONS

25

Product Specifications

26

MAX200 Instruction Manual 2-3

27

CE Power Supplies

27

2-4 MAX200 Instruction Manual

28

MAX200 Machine Torch

28

Section 3

29

Upon Receipt

30

Pre-Installation

31

Air Supply

32

MAX200 Instruction Manual 3-5

33

Additional Air Filtration

33

Gas Supply

33

Torch Coolant Requirements

34

Power Supply Placement

35

Routing the Torch Lead

35

Power Requirements

36

MAX200 Instruction Manual 3-9

37

PRIMARY, 3 PHASE

40

AC POWER CABLE

40

Connect the Air and Gas Hoses

41

Plasma Gas

43

Supply Hose

43

Shield Gas

43

Grounding

44

Remote Switch

48

Assembly

48

Machine Interface

48

Cable (Fig. 3-10)

48

Part No. Length

49

Part No

60

Adjust the Torch Position

64

Section 4

66

OPERATION

66

Front Panel Controls

67

MAX200 Instruction Manual 4-3

68

Pre-operation

69

Operation

69

Operating Tips

70

4-6 MAX200 Instruction Manual

71

MAX200 Instruction Manual 4-7

72

Cutting Techniques

72

4-8 MAX200 Instruction Manual

73

MAX200 Instruction Manual 4-9

74

Cut Charts

75

Do not use water muffler when

88

49-51 50-52 50 90 90

96

3.4-3.5 3.4-3.6 3.4 6.2 6.2

96

49-51 50-52 50 120 120

97

3.4-3.5 3.4-3.6 3.4 8.3 8.3

97

3/8 inch (10 mm)

100

Water Tube

111

Section 5

112

MAINTENANCE

112

Routine Maintenance

113

Troubleshooting

113

MAX200 Instruction Manual 5-3

114

5-4 MAX200 Instruction Manual

115

MAX200 Instruction Manual 5-5

116

5-6 MAX200 Instruction Manual

117

Replacement

117

MAX200 Instruction Manual 5-7

118

5-8 MAX200 Instruction Manual

119

Section 6

120

PARTS LIST

120

6-2 MAX200 Instruction Manual

121

MAX200 Instruction Manual 6-3

122

6-4 MAX200 Instruction Manual

123

MAX200 Instruction Manual 6-5

124

6-6 MAX200 Instruction Manual

125

MAX200 Instruction Manual 6-7

126

6-8 MAX200 Instruction Manual

127

MAX200 Instruction Manual 6-9

128

Recommended Spare Parts

135

Machine Torch and Torch Leads

136

Consumable Configurations

138

Consumable Parts Kits

139

Sleeve (Standard)

140

Sleeve (Optional)

141

Machine Torch Lead Assemblies

143

Section 7

148

WIRING DIAGRAMS

148

Introduction

148

Wiring Diagram Symbols

148

7-2 MAX200 Instruction Manual

149

Torch Symbols

150

013179 013-2-179 013179B1

151

N/A MAX200 1 OF 9

151

BC 5-9-96

151

013179 013-2-179 013179B2

152

N/A MAX200 2 OF 9

152

POWER DISTRIBUTION

153

PCB ASSY: 041534

153

013179 013-2-179 013179B4

154

N/A MAX200 4 OF 9

154

013179 013-2-179 013179B5

155

N/A MAX200 5 OF 9

155

013179 013-2-179 013179B6

156

N/A MAX200 6 OF 9

156

ELEC/GAS SCHEM: MAX200

157

WIRED FOR 415 VAC

158

380-415/50 CE

158

013179 013-2-179 013179B9

159

ITEM NO

160

Appendix A

161

Appendix B

170

PROPYLENE GLYCOL SAFETY DATA

170

BENZOTRIAZOLE SAFETY DATA

170

Appendix C

180

AERATION MANIFOLD

180

Appendix D

182

Power Cable

184

Connect power cable

184

010297 REVA

185

MAX200 Instruction Manual d-5

186

Line Disconnect Switch

186

EMI Filter Parts List

187

Table of contents

Plasmaschneidanlage

1

Betriebsanleitung

3

GARANTIE

6

Abschnitt 1

11

SICHERHEIT

11

12/15/99

12

HYPERTHERM Plasmasysteme 1-3

13

Abschnitt 2

16

SPEZIFIKATIONEN

16

Produktspezifikationen

17

CE Stromquellen

19

Abschnitt 3

22

INBETRIEBNAHME

22

Schadenersatzansprüche

23

Pre-Installation

23

Standort der Stromquelle

23

12/10/99

24

3-4 MAX200 Instruction Manual

25

Gasversorgung

25

MAX200 Instruction Manual 3-5

26

Auffüllen des Systems

26

Netzstrom-Anforderungen

27

MAX200 Instruction Manual 3-7

28

3-8 MAX200 Instruction Manual

29

MAX200 Instruction Manual 3-9

30

Netzkabelanschluß

31

Brennerschlauchpaket-Anschluß

35

Anschluß des Werkstückkabels

35

Anpassen des Plasmagases

40

Abschnitt 4

41

BEDIENUNG

41

Regler an der Vorderseite

42

Vor der Bedienung

44

Bedienung

44

Betriebshinweise

46

Schneiden

50

Fugenhobeln

51

Lochstechen

55

Häufige Schneidfehler

56

Einschaltdauer

56

Tabellen für das Schneiden

57

PAC200T/PAC200E Handbrenner

59

Unlegierter Stahl

59

Rostfreier Stahl

65

Kombination länger

68

Aluminium

72

PAC200E Handbrenner

79

1 bar = 6.895 KPa

81

Abschnitt 5

83

Routinemäßige Wartung

84

Fehlerbehebung

85

Entfernung

88

Austauschen

88

Austausch

90

Anpassung des Plasmagases

94

Abschnitt 6

95

STANDARD-KOMPONENTEN

100

Empfohlene ersatzteile

110

Handbrennersysteme

111

Verlängerungsschläuche

119

Blau mit grün

120

Rot mit rot

120

Schraube (9)

122

Abschnitt 7

126

VERDRAHTUNGS-DIAGRAMME

126

Einführung

126

Verdrahtungsdiagrammsymbole

126

Brennersymbole

128

013179 013-2-179 013179B1

129

N/A MAX200 1 OF 9

129

BC 5-9-96

129

013179 013-2-179 013179B2

130

N/A MAX200 2 OF 9

130

POWER DISTRIBUTION

131

PCB ASSY: 041534

131

013179 013-2-179 013179B4

132

N/A MAX200 4 OF 9

132

013179 013-2-179 013179B5

133

N/A MAX200 5 OF 9

133

013179 013-2-179 013179B6

134

N/A MAX200 6 OF 9

134

ELEC/GAS SCHEM: MAX200

135

WIRED FOR 415 VAC

136

380-415/50 CE

136

013179 013-2-179 013179B9

137

ITEM NO

138

TIMING CHART MAX200

139

Max200 Timing Chart

140

Anhang A

141

Allgemeines

143

Netzkabel

143

Anschluß des Netzkabels

143

Haupt-Unterbrecher-Schalter

145

Anhang B

147

PAC200T (65°) SCHNEIDBRENNER

147

Brennerschläuche

148

ANHANG B

149

Verschleißteilsatz 028750

149

Blue w/Green

154

Red w/Red

154

ANHANG–LUFTFILTERUNG

156

Anordnung

156

ABSCHNITT 1

157

Deutsch / German

158





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